Automatic Cable Reeling & Tying Machine Touch Screen Operation Manual JW-CRT Series

Automatic cable reeling and tying machine with touch screen control. Wraps and binds wire coils in one cycle, adjustable speed and twist count. Ideal for hose, cable, and wire bundling production lines.

Table of Contents
1.  Touch Screen Startup Introduction
2.  Running Interface
2.1  Parameter Settings Overview
2.2  Tying Mechanism Parameters
2.3  Reeling Mechanism Parameters
2.4  Navigation Buttons
3.  Manual / Jog Test Interface
3.1  Jog Test Functions
3.2  Reeling Mode Switch
3.3  Tie Band Threading Method
4.  Maintenance & Lubrication

1. Touch Screen Startup Introduction
When the machine is powered on, the touch screen will display the startup interface. The internal factory parameters are pre-configured by the manufacturer and are password-protected. Operators do not need to access factory settings during normal operation.
Factory settings are protected with a password. Unauthorized modifications to internal parameters may affect machine performance and safety.

2. Running Interface
The running interface is the primary operation screen displayed during machine operation. It provides access to all parameter settings for the reeling and tying mechanisms.

2.1 Parameter Settings Overview
This interface provides parameter configuration for the machine’s reeling and tying mechanisms.
•  Production Counter: Production counter only records the number of ties completed (not reeling operations).
•  Counter Reset: Press and hold the reset button to zero the production counter.
2.2 Tying Mechanism Parameters
The tying mechanism has two adjustable parameters:
Twist Count
Tap the parameter field to open the numeric keyboard. Enter the desired value and confirm.
Recommended setting: 3-5 turns. Higher values allow fine adjustment of tying tightness.
WARNING: Tying tightness primarily depends on how tightly the operator squeezes the cable coil before tying. The smaller the gap between wires, the tighter the tie will be.
Tie Band Feed Length
Tap the parameter field to open the numeric keyboard. Enter the desired value and confirm.
WPM-212 A-C models: adjustable range 75-140 mm
WPM-212L models: adjustable range 120-190 mm
Adjust the feed length according to the diameter of the bundle being tied.

2.3 Reeling Mechanism Parameters
The reeling mechanism has two adjustable parameters:
Reeling Turns
Tap the parameter field to open the numeric keyboard. Enter the desired value and confirm.
Reeling Speed
Tap the parameter field to open the numeric keyboard. Enter the desired value and confirm.
Adjustable range: 1-9 (from slow to fast). This value represents revolutions per second.

2.4 Navigation Buttons
The running interface provides the following navigation buttons:
•  Back to Main Page: Return to the main operation screen
•  Jog Test: Enter the manual jog test interface for motor inspection
•  Factory Settings: Access factory internal parameters (password required)

3. Manual / Jog Test Interface
The jog test interface allows operators to manually control individual motors. This function is primarily used for troubleshooting and verifying that each motor is functioning properly.

3.1 Jog Test Functions
The following manual controls are available:
•  Feed Motor (Tie Band Threading): Used for threading new tie bands. Jog control feeds tie wire forward for replacement.
•  Reeling Motor – Set Turns Mode: Press the foot pedal once; the reeling motor rotates the configured number of turns after one foot pedal press, then stops automatically.
•  Reeling Motor – Continuous Mode: Hold the foot pedal down; the reeling motor rotates continuously. Release the pedal to stop immediately.
3.2 Reeling Mode Switch
The reeling mode can be toggled between two operating modes:
•  Set Turns Mode: Press the foot pedal once; the reeling motor rotates for the set number of turns and stops automatically.
•  Continuous Mode: Hold the foot pedal down; the reeling motor rotates continuously. Release the pedal to stop immediately.

3.3 Tie Band Threading Method
Follow the illustrations below for the correct tie band threading procedure:

WARNING: The tie band must be threaded through the feed rollers in one consistent direction without folding, reversing, or twisting. If the tie band folds or reverses direction, the fed wire will drift to the right, causing the tying hook to miss the tie band, which will result in a failed tie.
If you have any questions or encounter issues not covered in this manual, please contact our technical support team for assistance.

About JINGWEI TECH

Xiamen Jingwei Technology Co., Ltd. (JINGWEI TECH) manufactures automatic wire harness processing equipment — cutting, stripping, crimping, coiling, binding and taping machines — exported worldwide with OEM/ODM support and a 1-year warranty. Browse our full machine catalog or request a quote.